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Industrial Gearbox provides Neptune gearbox repair when your Neptune gearbox is down. You need it up and running as quickly and efficiently as possible. Repairing an existing Neptune gearbox can be a quick and cost effective way of bringing your process availability back to 100%, compared with a Neptune replacement unit.
In addition to repairing Neptune gearboxes, we offer a full technical service to identify any issues in production and recommend the optimum solution for your Neptune gearbox. Our expertise will often enable us to offer product upgrades or rebuild to improve the performance or lifetime of your existing Neptune transmissions.
Our focus on high quality industrial Neptune gearbox rebuilds combined with fast response times ensures the best possible solution for our customers.
Neptune Planetary gearboxes are designed to outlast other planetary gears. The Planetary Gearbox family is rigorously designed and manufactured for extensive use in the harshest of environments. That said due to how long they last with little to no maintenance providing generations of output. When they do fail the amount of use usually warrants purchasing a brand new unit due to the quality of performance which is exactly where IndustrialGearbox.Net comes in. Instead of purchasing a brand new gearbox we can offer you a savings of up to 60 percent on your Gearbox with Neptune Gearbox Repair.
IndustrialGearbox.Net is a comprehensive industrial gearbox repair facility focusing on the complete repair and remanufacturing of all types of gearboxes including Neptune Gearboxes. We offer free freight and free quotes on all repairs that we process as well as a 24 Month warranty. Due to our Gearbox Repair process and our capability onsite we also have the fastest repair lead times on the east coast. Our average standard repair is 5 to 8 business days and we even offer Emergency Rush Repair Service in which we can repair your gearbox in under 48 hours.
Once we get approved for repair we immediately take your Neptune Planetary gearbox apart and place it in the parts washer to remove the grime to allow us to better analyze the faults. We then begin repairing and or replacing any damage or damaged components. We repair damage to the housing and bearing seal areas while taking extra care to replace all bearings and seals for the entire gearbox. We can repair some damage to internal components however for completely spent gearing we can replace the parts directly from the OEM or Manufacture them in house. IndustrialGearbox.Net has a Gear Manufacturing division which can manufacture all types of gearing up to 20 feet in diameter as well as shafts and pinions. We can replace broken gearing with manufactured gearing to save money and save time or according to customers preference. Our team of Gear Hobbers and Millwrights can manufacture gearing to the exact same specifications and rockwell hardness rating as the OEM.
Once all the parts are assembled and reassembly of the Neptune Gearbox is set to begin we also install all bearings fresh from the OEM. For Planetary Gearboxes that usually means Timken and we always install our bearings the Timken Certified Way via shrinking the shafts with liquid nitrogen before placing a super heated bearing on top allowing gravity to perform the installation, Once your Gearbox is reassembled and coated in our temperature resistant coating it is inspected before being sent to our Quality Assurance division where it will be placed on a custom build test bench and ran on a light load for six hours to test for vibration overheating and leaking as well as other abnormalities. If your Neptune Gearbox is in need of repairing please call us now at (312)579-0030 or you can Request A Quote online. If you have questions regarding our emergency gearbox repair service send me an email directly to Andrew@IndustrialGearbox.Net
As a complete machine shop, we have the capability to manufacture Neptune gears to exact specifications and also handle Neptune gearbox overhauls and line boring. We offer the highest quality Neptune gears in the industry with complete customer satisfaction. Our 24 hour emergency service guarantees that we will be available to keep your machinery up and running.
At Industrial Gearbox we provide custom manufacturing of Neptune gears for a wide variety of industries. Our extensive machining capabilities can manufacture gears up to 20' in diameter to suit large-scale mechanical power of transmission applications.
Our skilled engineers have first-rate experience in Neptune gearbox equipment breakdown, reverse engineering, and gear design. With the latest equipment and high design standards, we consistently surpass expectations when it comes to inspection, repair, and cost savings. Additionally, emergency services and breakdown repair are available for any industrial Neptune drive component.